产品

多级降压高压加氢角阀

产品型号:HD8P86H
产品特点

· 阀内件主动多级节流,消除空化现象

· 阀内件与阀体之间的宽流道,流通性强,抗污能力高

· 结构简单,便于安装和后期检修维护

· 粗阀塞导向减少振动,产生良好的稳定性

· 阀座防冲刷保护设计延长了高压差条件下整阀的使用寿命

一、概述/ Summary 

加氢在炼化、煤化工行业中已成为普遍采用的流程。加氢装置工艺要求的技术难点在于高温高压介质的测量和控制。包括高温高压介质的流量和压力控制。控制阀门在高压差、汽蚀、冲蚀等严酷工况条件下,存在寿命短、阀杆易断裂、阀芯易脱落严重问题。汉德多级降压高压角阀采用多级节流形式来分摊压差,减少了气蚀、冲蚀、挠流破坏,大大提高了调节阀的使用寿命,角型结构,阀体流路简单,阻力小,特别适用于高粘度,含有悬浮物和颗粒状介质流体的调节,可避免结焦、粘结、堵塞。

Hydrogenation has been widely used in refining and coal chemical industry. The technical difficulty of hydrogenation unit is the measurement and control of high temperature and high pressure medium. Including the flow control of high temperature and high pressure medium. Under severe working conditions such as high pressure difference, cavitation and erosion, the control valve has some serious problems, such as short service life, easy fracture of valve stem and easy falling off of bushing. It is suitable for high-pressure valve body with high-pressure, low-pressure, high-pressure, high-pressure, high-pressure, high-pressure valve body.


二、结构及材质/ Structure and material

名称/ Name

材质/material

1

阀体/Body

碳钢、铬钼钢、高温不锈钢等  

2

金属缠绕垫/ Metal winding gasket Metal winding gasket Metal winding gasket

SS304/316L+柔性石墨

3

阀座/ Seat

SS316/PTFE/WC

4

阀笼/ Valve cage

17-4PH

5

密封圈/ seal ring

PTFE+Elgiloy

6

密封圈压环/ Seal ring pressure ring

SS316

7

金属缠绕垫/ Metal winding gasket Metal winding gasket

SS304+柔性石墨

8

阀盖/ Valve cover

碳钢 A216 WCC/不锈钢

9

平垫/ Flat pad

碳钢/不锈钢

10

六角螺母/ Hexagon nut

碳钢/不锈钢

11

双头螺栓/ Stud bolt

碳钢/不锈钢

12

阀芯组件/ Spool assembly

/

13

填料垫片/ Packing gasket

SS304

14

填料/ filler

PTFE/石墨

15

填料压套/ Packing press sleeve

SS304

16

填料压盖/ Packing press sleeve

20#

17

双头螺栓/ Stud bolt

SS304

18

六角螺母/ Hexagon nut

SS304

19

六角头螺栓/ Hexagon headed bolt

碳钢/不锈钢

20

气动执行器/ Pneumatic actuator

气缸/薄膜

三、主要技术性能/ Main technical performance

序号

类别

参数和性能

序号

类别

参数和性能

1

公称通径/ body size

1〃—8〃/

DN25—DN200

7

驱动方式

气动、液动

2

压力等级/ Press.Rating

class150—class2500/ PN20—PN420

8

流量特性

线性、快开

3

适用介质/state

重油、渣油、煤焦油、蒽油等

9

执行机构

气动薄膜、活塞式气缸

4

适用温度

-30~550℃

10

附件

减压阀、过滤器、定位器、气源放大器、气锁阀、快速排气阀

5

泄漏等级

ANSI CLASS V Ⅵ

11

定位器性能

定位器防爆级别Exd ⅡCT4

Exd ⅡCT6;防护级别IP65

6

连接方式

RFF, RTJ等

12

可调比

50:1

 

四、特点/ Characteristic:

1、消除空化现象。阀内件设计成多阶流动通道,分为多个阶段将压力降至目标值,不允许介质的局部压力降至介质的饱和蒸汽压力以下,这些主动同步节流措施,避免了任何单个阶段承受全部压降,从而起到了消除空化现象。

Eliminate cavitation. The valve internals are designed as multi-stage flow channels, which are divided into several stages to reduce the pressure to the target value, and the local pressure of the medium is not allowed to drop below the saturated steam pressure of the medium. These active synchronous throttling measures can avoid all pressure drop in any single stage, thus eliminating cavitation phenomenon.

2、抗污性强。阀内件与阀体间的宽流道设计,允许较大的固体颗粒自由通过,而不会造成任何堵塞或流通能力损失,确保了系统连续有效的运行,是在脏、污介质中应用的一个行之有效的解决方案。

Strong antifouling property. The wide flow passage design between the valve internals and the valve body allows larger solid particles to pass freely without causing any blockage or loss of flow capacity, ensuring the continuous and effective operation of the system. It is an effective solution for the application in dirty and dirty media.

3、粗阀塞导向。阀塞通过与表面硬化后的阀笼的间隙配合,全行程提供导向,最大限度的减少振动,产生良好的稳定性,有助于高压差介质平稳的通过阀内节流元件,提高了系统的可靠性。

Coarse plug guide. The valve plug can match with the clearance of the valve cage after surface hardening to provide guidance for the whole stroke, minimize the vibration and produce good stability, which is helpful for the medium with high pressure difference to pass through the throttle element in the valve smoothly and improve the reliability of the system.

4、多种阀内件型式可选。标配的内件分为3阶(级)、4阶(级)、6阶(级)具有不同的降压比,可覆盖绝大多数高压差的降压要求,本公司还可以提供特殊的分级方案,以满足特定的应用要求。阀塞分为平衡式和不平衡式设计, 以便灵活的适应各种工况。

A variety of trim types are available. The standard internal parts are divided into three levels (level), four levels (level) and six levels (level), with different pressure drop ratios, which can cover most of the pressure drop requirements of high pressure difference. The company can also provide special grading scheme to meet specific application requirements. Valve plug is divided into balanced and unbalanced design, in order to flexibly adapt to various conditions.

5、阀座防冲刷保护设计。在行程开度极小时,阀内件节流窗口设计成重叠,确保高流速介质远离阀座,避免了阀座的冲蚀,从而延长了高压差条件下整阀的使用寿命。

Anti erosion protection design of valve seat. When the stroke opening is very small, the throttle windows of the valve internals are designed to overlap, so as to ensure that the medium with high flow rate is far away from the valve seat and avoid the erosion of the valve seat, thus prolonging the service life of the whole valve under the condition of high pressure difference.

6、可靠的密封性能。阀座密封泄漏等级符合IEC534-4和ANSI/FCI  70.2 V 级标准要求,软密封阀座可达到VI级标准要求。其中专利设计:在软密封阀座外表设计金属滑动保护环,保护软阀座不受挤压,并在紧急情况时作为备用阀座。 可配备气动元件,作为紧急切断装置使用。

Reliable sealing performance. The leakage grade of the valve seat can meet the requirements of iec534-4 and ANSI / FCI 70.2 V, and the soft sealing valve seat can meet the requirements of vi. Among them, the patented design: metal sliding protection ring is designed on the surface of the soft sealing valve seat to protect the soft valve seat from extrusion, and it can be used as a spare valve seat in case of emergency. Can be equipped with pneumatic components, as an emergency cut-off device.

7、维护简单。阀内件采用无螺纹设计,可从顶部入口快速更换阀内件,一体式衬套和阀座减少了部件的数量,简化了装配和拆卸流程。

Simple maintenance. The valve trim adopts non threaded design, which can quickly replace the valve trim from the top inlet. The integrated bushing and seat reduce the number of parts and simplify the assembly and disassembly process.

8、符合NACE 和 PED 标准要求。阀可按NACE标准MR 0103中的规定设计及加工,用于有一定腐蚀性介质的场合。 也可按标准MR0175 - 2003或 ISO 15156 的要求提供,设计符合PED指令的要求。

Meet the requirements of NACE and ped standards. The valve can be designed and manufactured according to the provisions of NACE standard MR 0103. It can be used in some corrosive media. It can also be provided according to the requirements of MR0175-2003 or ISO 15156, and the design meets the requirements of ped.

五、阀门结构尺寸和重量/ Valve structure size and weight


(一)阀门结构尺寸/ Valve structure size

尺寸(寸)

A(mm)

B(mm)

阀盖标准型/Standard Bonnet

阀盖加长型/Extension Bonnet

ANSI Class 600-900

ANSI Class 1500

ANSI Class 2500

ANSI Class 600

ANSI Class 900

ANSI Class 1500

ANSI Class 2500

ANSI Class 600-2500

ANSI Class 600-2500

3&4阶

6阶

3&4阶

6阶

BW

SW&THD

BW

SW&THD

BW

SW&THD

RF

RTJ

RF

RTJ

RF

RTJ

RF

RTJ

1

181

216

283

318

98

98

98

98

108

108

146

146

146

146

146

146

154

154

1.5

181

216

283

318

118

118

118

118

130

130

156

156

156

156

156

156

179

181

2

276

330

406

460

187

187

187

187

187

187

187

189

187

189

187

189

207

208

3

358

441

503

585

221

/

230

/

249

/

221

222

221

222

230

232

249

251

4

405

506

530

632

256

/

265

/

287

/

256

257

256

257

265

267

368

373

6

506

645

607

747

384

/

384

/

410

/

384

386

384

386

384

389

410

416

8

607

768

696

857

416

/

416

/

511

/

457

459

457

459

486

490

511

519

(二)标准阀盖系列重量(Kg)/Series Cast Angle Body with Standard Bonnet

规格/寸

3&4阶重量(公斤)/ Weights (kg)

6阶重量(公斤)/ Weights   (kg)

ANSI Class 600-1500

ANSI Class 2500

ANSI Class 600

ANSI Class 900

ANSI Class 1500

ANSI Class 2500

ANSI Class 600-1500

ANSI Class 2500

ANSI Class 600

ANSI Class 900

ANSI Class 1500

ANSI Class 2500

BW

SW&THD

BW

SW&THD

RF/

RTJ

RF/

RTJ

RF/

RTJ

RF/

RTJ

BW

SW&THD

BW

SW&THD

RF/

RTJ

RF/

RTJ

RF/

RTJ

RF/RTJ

1

19

20

20

20

23

27

27

30

45

46

46

46

53

62

62

69

1.5

21

22

22

22

27

32

32

43

49

51

52

52

64

74

74

98

2

72

74

78

80

78

89

90

106

169

174

183

187

182

208

208

244

3

104

/

123

/

113

122

135

184

264

/

310

/

284

304

331

443

4

191

/

215

/

210

218

234

340

481

/

543

/

522

540

576

815

6

467

/

505

/

517

538

570

767

1214

/

1355

/

1322

1369

1442

1934

8

939

/

1099

/

1030

1075

1148

1521

2382

/

2882

/

2583

2682

2843

3814

 

(三)加长阀盖系列重量(Kg)Series Cast Angle Body  with Extension Bonnet

规格/寸

3&4阶重量(公斤)/ Weights (kg)

6阶重量(公斤)/ Weights   (kg)

ANSI Class 600-1500

ANSI Class 2500

ANSI Class 600

ANSI Class 900

ANSI Class 1500

ANSI Class 2500

ANSI Class 600-1500

ANSI Class 2500

ANSI Class 600

ANSI Class 900

ANSI Class 1500

ANSI Class 2500

BW

SW&THD

BW

SW&THD

RF/ RTJ

RF/ RTJ

RF/ RTJ

RF/ RTJ

BW

SW&THD

BW

SW&THD

RF/

RTJ

RF/

RTJ

RF/

RTJ

RF/RTJ

1

22

23

22

23

26

29

29

33

23

24

24

24

27

31

31

34

1.5

23

24

24

24

30

34

34

45

25

25

26

26

31

36

36

47

2

80

82

86

88

86

98

98

113

85

86

91

93

90

102

102

119

3

110

/

130

/

120

129

141

190

125

/

147

/

135

144

156

207

4

201

/

225

/

220

228

244

349

230

/

255

/

248

256

272

381

6

482

/

519

/

532

553

585

782

566

/

630

/

615

636

669

892

8

971

/

1131

/

1062

1107

1180

1554

1113

/

1339

/

1204

1249

1322

1762

 

六、额定流量系数CV值与行程/ Rated flow coefficient CV value and stroke

(一)标准的额定流量系数- 3-阶                                              流量特性:近似线性

公称通径

阀座直径

额定行程

阀内件型式C

最小额定流量系数Cv

Inches

DN

Inches

mm

Inches

mm

Cv

FL

1

25

0.7

17.8

0.25

6.35

2

0.98

0.05

1.5

40

1

25.4

0.25

6.35

3.8

0.98

0.1

2

50

1.5

38.1

0.38

9.65

9

0.98

0.15

3

80

2.25

57.2

0.62

15.7

20

0.98

0.25

4

100

2.88

73.2

0.75

19.1

34

0.98

0.43

6

150

4.12

105

1

25.4

65

0.98

0.56

8

200

5.38

137

1.25

31.8

135

0.98

1

 

(二)标准的额定流量系数- 4-阶                                            流量特性:近似线性

公称通径

阀座直径

额定行程

阀内件型式A

阀内件型式B

阀内件型式C

最小额定流量系数Cv

Inches

DN

Inches

mm

Inches

mm

Cv

FL

Cv

FL

Cv

FL

1

25

0.7

17.8

0.25

6.35

1

0.996

1.4

0.994

1.7

0.991

0.04

1.5

40

1

25.4

0.25

6.35

1.9

0.996

2.5

0.994

3.2

0.991

0.08

2

50

1.5

38.1

0.38

9.65

4.5

0.996

6

0.994

7.5

0.991

0.12

3

80

2.25

57.2

0.62

15.7

10

0.996

13

0.994

16.5

0.991

0.2

4

100

2.88

73.2

0.75

19.1

16.5

0.996

22

0.994

28

0.991

0.35

6

150

4.12

105

1

25.4

34

0.996

45

0.994

56

0.991

0.46

8

200

5.38

137

1.25

31.8

70

0.996

90

0.994

115

0.991

0.8

 

(三)标准的额定流量系数- 6-阶                                            流量特性:近似线性

公称通径

阀座直径

额定行程

阀内件型式A

阀内件型式B

阀内件型式C

最小额定流量系数Cv

Inches

DN

Inches

mm

Inches

mm

Cv

FL

Cv

FL

Cv

FL

1

25

0.7

17.8

0.25

6.35

0.8

0.998

1

0.997

1.4

0.994

0.03

1.5

40

1

25.4

0.25

6.35

1.4

0.998

1.8

0.997

2.5

0.994

0.05

2

50

1.5

38.1

0.38

9.65

3.5

0.998

4.5

0.997

6

0.994

0.08

3

80

2.25

57.2

0.62

15.7

7.5

0.998

9.5

0.997

13

0.994

0.13

4

100

2.88

73.2

0.75

19.1

12

0.998

16

0.997

22

0.994

0.22

6

150

4.12

105

1

25.4

25

0.998

33

0.997

45

0.994

0.3

8

200

5.38

137

1.25

31.8

50

0.998

65

0.997

91

0.994

0.65

 

七、汉德多级降压高压加氢角阀型号编制办法 / Model compilation method                    

HD 

8   

P   

86   

H   


2500

C   


6    

P     

2  

 

厂家  

代号  

阀门  

类型  

驱动   

形式   

阀门   

代号   

密封   

形式   

       

公称  

压力  

阀体   

材质   

       

降压阶(级)数     

阀芯类型    

公称  

通径  

HD/    

汉德  

8/直行程调节阀   

P/气动  

HY/液动  

A/气液   

E/电动   

86/多级降   

压高压加氢角阀  

H/硬密封  

X/软密封   

H(X)/软硬密封    

(磅) 或MPa

C/碳钢    P/不锈钢   R/铬钼钢    

3 /三阶(级)    4 /四阶(级)    6 /六阶(级)   

P/平衡式阀芯   

N/非平衡式阀芯   

″ 或 mm 

                                                                                       

示例:如选择公称通径为2″,公称压力为2500LB,阀体材质为WCB,平衡式 6阶降压阀芯,硬密封阀座结构,气动薄膜执行机构的汉德直行程系列多级降压高压加氢角阀的产品编号为:HD8P86H-2500C-6P2。                    

八、订货须知:(见附表三:数据表)balance  Nonequilibrium 

1、型号;公称通径*阀座直径;公称压力;法兰连接形式;

2、流量特性;执行机构型号;供气压力;

3、阀作用形式(气开or气关)

4、附件要求(定位器、减压阀、手轮等)

5、正常流量和要求最大流量;

6、介质名称、温度、比重、阀前、阀后压力(对应最大or最小流量时的)

7、介质粘度,是否有悬浊液,浓度,颗粒大小)。

ordering information: (see table three: data sheet)

1、type; nominal diameter * valve seat diameter; nominal pressure; flange connection form;

2、flow characteristics; the implementation of the model; gas pressure;

3、 valve action form (gas or gas)

4、 annex requirements (locator, valve, hand wheel, etc.)

5、 normal flow and maximum flow rate;

6、 the media name, temperature, specific gravity, pressure (corresponding to the maximum or minimum flow)

7、 whether the suspension, medium viscosity, concentration, particle size).